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Stretch film production
Client:
IMMER Group

Task:

To find a stretch film producer capable of producing 3*40HQ containers per day.

To select Top-3 proposals, to make an analysis of the producer’ market, the producer must operate on European machines and be able to adjust the roll width on a waste-free basis. Sleeve diameter is not standard.

The producer must be able to export products within short timeframes and conclude a contract according to the exchange price.

Solution:

Our company has selected 26 producers. Within a week, we requested product samples and made an initial market analysis. After that, we contacted the suppliers of the raw material base – LDPE film in order to calculate the margin component of the producer as closely as possible, and to be more competent in bargaining prices. The Chinese highly value trained partners, thanks to this factor we were able to squeeze out the “sweetest” price for the final product.

When making a decision to choose a potential partner, we relied on the following factors:

  • Minimization of local logistics costs,
  • Convenience of process control,
  • Experience of foreign economic activity of the plant, and the competency of employees,
  • Reaction to changes in contract, product parameters, and payment terms.
  • Availability of own warehouse and shelf life of products.
  • Terms of payment, including the ability to work under a letter of credit.

 

How much time did we spend solving the above steps? – In total, since the approval of the terms of reference with the client, until the production of the first/trial batch of goods – 12 days. We managed to meet the deadline with a margin, and built within a week a long-term relationships with the plant, which has been lasting for the third year.

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Below are the stages of production that we had to face:

Production stages:

  • To analyze the market of producers,
  • To select the 5 best offers,
  • To order samples of rolls,
  • To analyze pricing/cost,
  • To sign contract,
  • To make a trial batch,
  • To obtain certification,
  • To receive SGS report,
  • To prepare export documents
  • To organize logistics

Learn more about the stages of production in the photo and video below:

Pallet control
Product inspection
Verification of package sizes
Verification of roll sizes
Film thickness control
Sleeve tolerance control
Weight verification
Final inspection

Production process

Thanks to expensive equipment and qualified, prompt, work of the plant employees, we managed to produce high quality film observing all the conditions prescribed in the terms of reference. During the production process, the main “time-consuming” complexity arose in the production and delivery of the packaging component, namely, in the form of cardboard boxes and pallets. Nevertheless, we managed to do everything within the previously announced deadline.

Result:

As a result, the goods were exported, passed all the customs formalities and were successfully delivered to our client’s temporary storage warehouse.

Achievements:

After two years of collaborative efforts, we reached the volume of 200 tons per month. We consider this a very good result and look forward to long-term cooperation!

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